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PDR CompleteSpring 2025 — NASA L'SPACE MCALead Scientist & Mechanical Design — Instrumentation, FMEA, CAD, Systems Integration

ORPHEUS — Venus Aerobot Mission

A high-altitude autonomous platform designed to float in Venus's atmosphere and uncover the relationship between its surface geology and atmospheric chemistry.

NASA L'SPACEVenus MissionAerobotSystems EngineeringCAD

Overview

ORPHEUS is a NASA Discovery Program mission concept developed during the L'SPACE Mission Concept Academy (Spring 2025). The mission addresses a core question from the Planetary Science Decadal Survey: "How do planetary surfaces and interiors influence and interact with their host atmospheres?" To answer this, the team designed an Aerobot — a high-altitude autonomous balloon platform — capable of sustained observation within Venus's dense and chemically hostile atmosphere at approximately 55 km altitude.

The Aerobot targets Artemis Corona, one of Venus's largest coronae structures at ~2,600 km diameter, believed to have formed through mantle-plume interactions. The mission collects sulfur compound and CO₂ absorption spectra, thermal and pressure profiles over a 10 km atmospheric range, and gravitational anomaly data to determine whether mantle-plume penetrations directly create these geological structures — bridging the gap between geological activity and atmospheric changes.

The vehicle is a 41.967 kg system housed within a 1 m³ stowed volume, divided into five integrated subsystems: mechanical (gold-coated titanium chassis with silicon film for corrosion resistance), power (≥ 200 W solar generation), thermal (maintaining 0–40 °C internal range against Venus's 475 °C surface), CDH (onboard computer, data storage, and orbiter communication), and a science payload carrying an ultra-compact imaging spectrometer, infrared camera, and servo accelerometer.

As a member of ORPHEUS Team #1, I served as the team scientist who selected the scientific instrumentation, while also contributing to mechanical design, CAD modeling, FMEA (Failure Mode and Effect Analysis), and systems integration — working across subsystem interfaces to ensure the aerobot met structural, thermal, and launch-load requirements. The project culminated in a 180+ page Preliminary Design Review document presented to NASA reviewers.

3D Model

Preparing 3D viewer…

Interactive 3D model of the Aerobot payload subsystem — drag to orbit, scroll to zoom.

Technical Drawings

Fig. 1 — Aerobot payload assembly drawing. All dimensions in mm. Compliant with NASA-STD-6016. Design factor of safety ≥ 1.50 (ultimate). Created by Asrar ul Haq, DWG No. 01, Rev. 03-28-2025.

Process

  1. 01 — Inflation & Release

    Balloon deployment at altitude

    The Aerobot deploys from the Entry, Descent, and Inflation (EDI) system. The balloon inflates and stabilises at the target altitude within Venus's cloud layer (~55 km), establishing the floating platform for science operations.

  2. 02 — Stabilisation

    Post-inflation systems check

    Thermal regulation activates to maintain the 0–40 °C internal operating range against the extreme external environment. Power generation and distribution systems are confirmed nominal.

  3. 03 — Calibration

    Instrument calibration & comms validation

    All three science instruments — the ultra-compact imaging spectrometer, IR camera, and servo accelerometer — are calibrated in situ. Communication links with the orbiter are validated through scheduled transmission windows.

  4. 04 — Primary Science

    Core data collection over Artemis Corona

    The spectrometer captures sulfur species (S₂, S₄, S₈) and CO₂ absorption spectra. The IR camera detects thermal anomalies and surface emissions. The servo accelerometer records gravitational data to identify subsurface structures linked to plume activity. Data is sampled across a 10 km atmospheric swath as the balloon drifts with Venus's superrotating zonal winds.

  5. 05 — Extended Operations

    Maximising scientific return

    Data collection continues at a reduced duty cycle to conserve power and limit thermal stress. Optional altitude variation analyses atmospheric composition gradients. Final data is buffered and prepared for downlink to the orbiter.

  6. 06 — End of Life

    Final transmission and shutdown

    A final data-burst transmission is sent to the orbiter. All systems enter a controlled shutdown sequence, and the balloon structure passively degrades — marking the end of active operations after approximately 36 hours.

Engineering Details

Failure Mode and Effect Analysis (FMEA) — High Priority Risks

SubsystemFailure ModeCauseSeverityRPNMitigation Strategy
PowerBattery Thermal FailureExtreme Venus temperatures (~75°C at cloud level) accelerating battery degradation9378Redundant battery modules and thermal isolation to prevent single cell failure propagation
StructuralBalloon Envelope RuptureSulfuric acid corrosion of envelope material (pH ~0 environment)10350Multi-layer envelope with acid-resistant coatings and a metallized gas barrier layer
Power / CDHPower Distribution Bus FaultAcid-induced electrical shorts and corrosion8240Hermetically sealed, gold-plated connectors to resist acid corrosion
CDHAntenna Pointing FailureTurbulent high winds causing communication blackout9216Gyro-stabilized antenna platform to maintain communication lock

Subsystem Mass & Power Breakdown

SubsystemMass (kg)Max Power Drawn (W)Notes
Mechanical14.20010Gold-coated Ti chassis, 1x1x1m max volume
Power8.200N/AOutputs ≥ 200W via solar generation
Thermal5.66090Maintains 0-40°C internal operating range
CDH6.1075Onboard computer and orbiter communications
Payload7.80045Spectrometer, IR Camera, Accelerometer
TOTAL41.967150Within 25kg chassis constraint

Mechanical Subsystem Requirements (Verification Matrix)

Req #RequirementRationaleVerification Method
SYST-1Chassis shall not exceed 25 kgMaintain overall mass budget while ensuring structural integrityInspection
SYST-2Stowed configuration ≤ 1 m³Required for integration with Entry, Descent, and Inflation (EDI) systemAnalysis
SYST-3Survive 475°C, 90+ atm, sulfuric acidEndure extreme Venusian surface and atmospheric conditionsAnalysis / Testing
SYST-4Withstand launch and entry loadsStandard durability requirements for launch vehicle and atmospheric entry stressesAnalysis
SYST-5Provide mounting for science payloadInterface compatibility for spectrometer, IR camera, and accelerometerInspection

Phase C-F Mission Budget Overview

Budget CategoryCumulative Total (FY1-6)Notes
Personnel$34,000,000Engineering, science, and mission operations teams
Spacecraft Direct Costs$33,000,000Manufacturing, materials, and payload development
Outreach$60,000,000Educational programs and public engagement initiatives
Travel$2,000,000Integration facilities and launch site operations
TOTAL$129,000,000Fits within NASA Discovery Program cost caps

Science Traceability Matrix (STM)

Science GoalObjectiveMeasurement RequirementInstrumentPerformance
Decadal 6.4: Surface-Atmosphere InteractionsDetermine concentration of Sulfur & CO₂ above coronaeIdentify S₂, S₄, S₈, and CO₂ profiles over 10kmUltra-Compact SpectrometerUV/Vis (200-800nm), 1ppm sensitivity
Decadal 6.4: Surface-Atmosphere InteractionsAnalyze temperature & pressure variationsCollect thermal fluctuations across Artemis CoronaIR Imaging CameraMid-IR (1-5 µm) thermal emission tracking
Mantle DynamicsDetermine role of mantle plume penetrationsDetect gravitational anomalies over coronaeServo AccelerometerHigh-precision gravimetric data collection

CDH Requirements Flow-down

Req #Requirement SummaryRationaleVerification
CDH-1Manage intra/inter-communications and transmit to OrbiterSeamless command execution and data handlingDemonstration
CDH-1.1Payload interface with CDH for data acquisitionEnable instruments to send data efficientlyDemonstration
CDH-1.1.1Collect data from Scientific InstrumentsEnsure protocol compatibilityAnalysis
CDH-1.1.1.1Routing device must sustain >30 Mbps data speedPrevent bottlenecking of science data streamsTest
CDH-1.2.1.1High-gain antenna (>5dBic) for signal transmissionMaintain lock in turbulent high windsTest

Risk Analysis & Mitigation (Environmental & Integration)

RiskConditionConsequenceMitigation Strategy
High Pressure DeformationVenus atmospheric pressure is 90+ barDeformation of balloon envelope compromising buoyancyHigh-fidelity thermal/pressure simulation and multi-layer structural reinforcement
Assembly MisalignmentIntegration of custom and COTS hardwareGeometric mismatch affecting deploymentGD&T modeling and strict mechanical interface verification during integration
Sulfuric Acid CorrosionFlight through dense sulfuric acid cloudsCorrosion of exposed sensors and chassisSilicon-coated titanium chassis and hermetic sealing on all exposed connectors